Molding Solutions Opens New Greenfield Manufacturing Facility in India

Pune, India: Molding Solutions, a leading provider of hot runner systems, has officially inaugurated its new state-of-the-art facility in India, marking a significant milestone in the company’s global expansion strategy. The new site will serve as a key manufacturing and service hub for the Asian region, excluding China.

The India Grand Opening ceremony took place on January 20, 2026, followed by a customer event on January 21, 2026, which provided customers and partners with an opportunity to explore the new facility and its technical capabilities.

India: A Key Growth Market

India is one of the world’s largest and fastest-growing markets for injection molding applications, with a growing demand for high-precision molded components and advanced manufacturing standards. Molding Solutions’ new facility will enable the company to better serve its customers in the region, while also creating a strong foundation for sustainable growth.

The global market for hot runner systems and related injection molding technologies is estimated to be in the hundreds of millions of dollars, with Molding Solutions currently holding a market share of below 10 percent globally. In India, the company estimates the addressable market at approximately USD 200 million, with its current market share in the 15–20 percent range, reflecting strong growth momentum in the region.

Molding Solutions sees its fastest growth in medical, healthcare, FMCG, and electronic applications, driven by rising demand for high-precision molded components and advanced manufacturing standards. The company is already strongly positioned in the automotive sector, particularly through the Synventive brand.

Local-for-Local Approach

The new facility in India will enable Molding Solutions to adopt a local-for-local approach, reducing its dependency on cross-border imports and enabling a consistent supply of high-quality products to customers in the region. The site will play a central role in supplying not only the domestic market but also the wider Asian region, including Southeast Asia, Japan, and South Korea.

Molding Solutions’ leadership highlighted that India is now set to become the company’s primary manufacturing and service hub for Asia, excluding China, strengthening supply chain resilience and reducing reliance on cross-border imports.

From India, Molding Solutions will supply both the domestic market and other Asian countries, while global production capacity has been expanded without replacing existing locations.

“India is one of our most important growth markets worldwide. With this new facility, we are creating the conditions for shorter lead times, greater flexibility, and even closer technical collaboration with our customers in the region while maintaining our global standards,” says Marcello Vendemiati, President of Molding Solutions.

Comprehensive Hot Runner Capabilities

The new facility provides the full range of capabilities for the development, manufacturing, and support of hot runner systems. At the start of operations, systems from the Synventive and Thermoplay brands are being manufactured and supported on-site.

Currently, the Pune facility is capable of manufacturing approximately 50 percent of the company’s product portfolio, with plans to expand to full product range coverage as market demand grows and local operations scale further.

Key Technical Capabilities

• Design Engineering
• Mold flow analysis
• Application checks
• Assembly of hot runner systems
• After-sales service, including a repair centre
• Quality management and key account management

This setup covers all major stages of the hot runner value chain and ensures globally consistent quality and process standards.

Globally Connected, Locally Focused

At launch, the site employs a team covering engineering, operations, sales, after-sales service, and administration. Teams are in ongoing exchange with Molding Solutions’ global network in Europe, China, and the United States, working in continuous exchange.

Over the next few years, the company expects its shop-floor workforce to grow to around 120 employees, with total headcount including engineering, sales, and administrative teams reaching up to 250 professionals, subject to market growth. By the end of 2026, staffing levels are projected to reach approximately 220 employees.

Molding Solutions has already received strong interest from customers, with over 120 companies expected to visit the new facility as part of its customer engagement programme following the inauguration.

At the same time, the local Indian team brings deep knowledge of regional market requirements, enabling highly responsive and customer-focused technical support.

Molding Solutions invested in a 16,000-square-meter production and office facility with a modern machinery fleet.

Investment, R&D, and Long-Term Expansion Outlook

Molding Solutions has invested approximately USD 30 million to date in the Pune facility, primarily in high-precision machinery, production systems, and fixed manufacturing infrastructure. The company expects total investment in the site to reach USD 50 million as the facility continues to scale.

At a global level, the group invests close to 5 percent of annual revenue into research and development, amounting to approximately USD 20 million per year, focused on new technologies, product innovation, and advanced manufacturing solutions.

Looking ahead, the company plans to further expand manufacturing scope, local engineering capabilities, and R&D activities in India. Leadership noted that India is expected to evolve into a major global design and manufacturing hub for tooling and injection molding technologies, shifting from an import-driven model to one increasingly focused on domestic production and exports.